Module also offered within study programmes:
General information:
Annual:
2017/2018
Code:
MIM-2-107-AM-s
Name:
Metallurgy of metal alloys and recycling
Faculty of:
Metals Engineering and Industrial Computer Science
Study level:
Second-cycle studies
Specialty:
Advanced Materials - Processing and Characterization
Field of study:
Materials Science
Semester:
1
Profile of education:
Academic (A)
Lecture language:
English
Form and type of study:
Full-time studies
Course homepage:
 
Responsible teacher:
dr hab. inż. Bernasowski Mikołaj (mbernaso@metal.agh.edu.pl)
Academic teachers:
dr hab. inż. Bernasowski Mikołaj (mbernaso@metal.agh.edu.pl)
Module summary

Description of learning outcomes for module
MLO code Student after module completion has the knowledge/ knows how to/is able to Connections with FLO Method of learning outcomes verification (form of completion)
Skills
M_U001 The student can use a basic test apparatus for the identification and assessment of the raw materials parameters IM2A_U05 Report
M_U002 The student should be aware of the risks of work at high temperature devices, and comply with the work safety IM2A_U17 Participation in a discussion
Knowledge
M_W001 The student should know about the different stages of the production of iron and steel - from the ore and coal mine to finished products of steel or cast iron. IM2A_W12 Test
M_W002 Student should be aware of the role of products made from ferrous alloys in the economy and everyday life. IM2A_W12 Test
M_W003 The student should have knowledge of the available methods of metallurgical waste and other waste disposal options in metallurgical processes. IM2A_W12, IM2A_W17 Test
FLO matrix in relation to forms of classes
MLO code Student after module completion has the knowledge/ knows how to/is able to Form of classes
Lecture
Audit. classes
Lab. classes
Project classes
Conv. seminar
Seminar classes
Pract. classes
Zaj. terenowe
Zaj. warsztatowe
Others
E-learning
Skills
M_U001 The student can use a basic test apparatus for the identification and assessment of the raw materials parameters - - + - - - - - - - -
M_U002 The student should be aware of the risks of work at high temperature devices, and comply with the work safety - - + - - - - - - - -
Knowledge
M_W001 The student should know about the different stages of the production of iron and steel - from the ore and coal mine to finished products of steel or cast iron. + - - - - + - - - - -
M_W002 Student should be aware of the role of products made from ferrous alloys in the economy and everyday life. + - - - - + - - - - -
M_W003 The student should have knowledge of the available methods of metallurgical waste and other waste disposal options in metallurgical processes. + - - - - + - - - - -
Module content
Lectures:

1. Introduction to the steel products production.
2. Raw materials flow: primary and secondary value
chain. Mining and recycling materials.
3. The ores: methods of burden preparations
4. Metallurgical fuels. Coke production.
5. Ironmaking processes
6. Steelmaking processes
7. Non-ferrous metals production.
8. Metals casting and foundry.

Laboratory classes:

1. Pelletizing.
2. Grindability of raw materials.
3. Air permeability of sinter mixture.
4. Cold models of metallurgical processes.
5. Solubility of solid steel in hot metal.

Seminar classes:

Students are divided into small team and present papers on chosen subject area.

Student workload (ECTS credits balance)
Student activity form Student workload
Summary student workload 60 h
Module ECTS credits 2 ECTS
Participation in lectures 14 h
Participation in laboratory classes 14 h
Examination or Final test 2 h
Participation in seminar classes 14 h
Contact hours 10 h
Realization of independently performed tasks 6 h
Additional information
Method of calculating the final grade:

0,4*labs grade+0,6*final knowledge test grade

Prerequisites and additional requirements:

Zgodnie z Regulaminem Studiów AGH podstawowym terminem uzyskania zaliczenia jest ostatni dzień zajęć w danym semestrze. Termin zaliczenia poprawkowego (tryb i warunki ustala prowadzący moduł na zajęciach początkowych) nie może być późniejszy niż ostatni termin egzaminu w sesji poprawkowej (dla przedmiotów kończących się egzaminem) lub ostatni dzień trwania semestru (dla przedmiotów niekończących się egzaminem).

Recommended literature and teaching resources:

1. Trenkler H., Krieger W. Metallurgy of Iron, Springer-Verlag, 1984
2. McGannon H.E. The Making, Shaping and Treating of Steel, United States
Steel 1964
3. Geerdes M, Toxopeus, H, van der Vliet C.:Modern Blast Furnace Ironmaking an
Introduction, Stahl und Eisen 2004.

Scientific publications of module course instructors related to the topic of the module:

1. The importance of the thermal reserve zone position determining in blast furnace / STACHURA Ryszard, BERNASOWSKI Mikołaj, KLIMCZYK Arkadiusz, ŁĘDZKI Andrzej // W: Metal 2014 : 23 International conference on Metallurgy and Materials : May 21\t2014, Brno, Czech Republic : conference proceedings / TANGER Ltd., [et al.].
2.Basic structure of the fuel rate optimization model and its practical use at the blast furnace technology / BERNASOWSKI Mikołaj, ŁĘDZKI Andrzej, STACHURA Ryszard, KLIMCZYK Arkadiusz // W:Metal 2014 : 23 International conference on Metallurgy and Materials : May 21\t2014, Brno, Czech Republic : conference proceedings / TANGER Ltd., [et al.].
3.The role of coke characteristics in selected shaft furnaces / Andrzej ŁĘDZKI, Arkadiusz KLIMCZYK, Ryszard STACHURA, Mikołaj BERNASOWSKI // Hutnik Wiadomości Hutnicze : czasopismo naukowo-techniczne poświęcone zagadnieniom hutnictwa ; ISSN 1230-3534. — 2014 R. 81 nr 11, s. 765–768. — Bibliogr. s. 768
4.Defined thermochemically reduction ranges in blast furnace / Mikołaj BERNASOWSKI, Ryszard STACHURA, Arkadiusz KLIMCZYK, Andrzej ŁĘDZKI // Hutnik Wiadomości Hutnicze : czasopismo naukowo-techniczne poświęcone zagadnieniom hutnictwa ; ISSN 1230-3534. — 2015 t. 82 nr 11, s. 701–706. — Bibliogr. s. 706
5.Theoretical study of the hydrogen influence on iron oxides reduction at the blast furnace process / Mikołaj BERNASOWSKI // Steel Research International ; ISSN 1611-3683. — 2014 vol. 85 iss. 4, s. 670–678. — Bibliogr. s. 678

Additional information:

Depending on the organizational conditions some labs could be replaced by excursion to the steel plant.