Module also offered within study programmes:
General information:
Annual:
2017/2018
Code:
MIM-2-305-AM-s
Name:
Materials selection in engineering design
Faculty of:
Metals Engineering and Industrial Computer Science
Study level:
Second-cycle studies
Specialty:
Advanced Materials - Processing and Characterization
Field of study:
Materials Science
Semester:
3
Profile of education:
Academic (A)
Lecture language:
English
Form and type of study:
Full-time studies
Course homepage:
 
Responsible teacher:
WRóbel Mirosław (mwrobel@agh.edu.pl)
Academic teachers:
Dymek Stanisław (dymek@agh.edu.pl)
dr hab. inż. Krawczyk Janusz (jkrawcz@agh.edu.pl)
WRóbel Mirosław (mwrobel@agh.edu.pl)
Module summary

Description of learning outcomes for module
MLO code Student after module completion has the knowledge/ knows how to/is able to Connections with FLO Method of learning outcomes verification (form of completion)
Social competence
M_K001 goal setting IM2A_K01 Engineering project
M_K002 socially responsible behavior IM2A_K02 Case study
M_K003 problem-solving style IM2A_K03 Case study
Skills
M_U002 He/She knows how to use material properties charts developed by professor Ashby to select material for an engineering application IM2A_U10 Case study
M_U003 He/She is able to share information and opinions regarding the selection of engineering materials for specific applications IM2A_U01, IM2A_U06 Participation in a discussion
Knowledge
M_W002 He/She knows the basic engineering materials, their properties and processing technology IM2A_W02 Examination
M_W003 He/She understands the relationship between chemical composition, processing, microstructure and proprerties of the materials IM2A_W03 Examination
M_W004 He/She knows the current state and recent trends in the materials engineering IM2A_W02 Participation in a discussion
FLO matrix in relation to forms of classes
MLO code Student after module completion has the knowledge/ knows how to/is able to Form of classes
Lecture
Audit. classes
Lab. classes
Project classes
Conv. seminar
Seminar classes
Pract. classes
Zaj. terenowe
Zaj. warsztatowe
Others
E-learning
Social competence
M_K001 goal setting - + - + - - - - - - -
M_K002 socially responsible behavior - + - + - + - - - - -
M_K003 problem-solving style - + - + - + - - - - -
Skills
M_U002 He/She knows how to use material properties charts developed by professor Ashby to select material for an engineering application - + - - - - - - - - -
M_U003 He/She is able to share information and opinions regarding the selection of engineering materials for specific applications - + - - - - - - - - -
Knowledge
M_W002 He/She knows the basic engineering materials, their properties and processing technology - + - - - - - - - - -
M_W003 He/She understands the relationship between chemical composition, processing, microstructure and proprerties of the materials - + - - - - - - - - -
M_W004 He/She knows the current state and recent trends in the materials engineering - + - - - - - - - - -
Module content
Auditorium classes:
  1. Material indices for single constrain and objective in materials selection

    Material indices for single constrain and objective. Materials -property bubble charts. . Case studies examples related to the modulus-density chart

  2. Material indices for the modulus, strength and density requirements Case studies examples related to strength-density and strength-modulus charts.
  3. Material indices for the fracture toughness and the loss coefficient requirement Case studies examples related to the fracture toughness -modulus/strength and the loss-coeffiient -modulus charts
  4. Material indices for the thermal, electrical and mechanical properties requirement

    Case studies examples related to the thermal conductivity-thermal diffusivity, thermal expansion- thermal conductivity, thermal conductivity-electrical resistivity and thermal conductivity-strength charts

  5. Shape factors in materials selection

    Case studies examples related to material-shape indices

Project classes:
  1. Case studies: materials selection (single constrain and objective)

    Students’ projects presentation and discussion

  2. Case studies: multiple constrains and conflicting objectives

    Students’ projects presentation and discussion

  3. Case studies: material and shape

    Students’ projects presentation and discussion

  4. Case studies: process selection

    Students’ projects presentation and discussion

  5. Case studies: projects competition

    Students’ projects presentation and discussion

Seminar classes:
  1. Materials world

    Materials and designe-introduction. Materials in designe. The evolution of engineering materials. and materials in products.

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 1

  2. Engineering materials and their properties

    The families of engineering materials. Materials information for designe. Basic properties of materials.

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 3

  3. Designe process The design process. Types and tools of design. Materials data for design. Analyse of the designe product function, designe objective, constrains nad free variables. Steps of material selection in designe process. Case studies examples

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 2

  4. Materials selection- Ashby method

    Material property charts. Materials selection strategy and procedure. Material indices. Materials selection procedure. The structural index.

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, chs 4 and 5

  5. Single constraints material selection

    Case studies

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 6

  6. Multiple constraints and conflicting objectives

    Selection with multiple constranits. Conflictig objectives

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 7

  7. Multiple constraints

    Case studies

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 8

  8. Selection of material and shape

    Shape factors. Limits to shape efficiency. Exploring material-shape combinations. Materials indices that include shape.

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 9

  9. Material and Shape- case studies

    Case studies

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 10

  10. Hybrid materials designing

    Composites. Sandwich structures. Cellular structures. Segmented structures.

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, chs 11 and 12

  11. Materials processing

    Processes classification and attributes. Processes selection steps. Material-processes-shape relations. Processes selection: screening nad ranking-case studies examples

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 13

  12. Process selection

    Case studies

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 14

  13. Materials and environments

    Material life-cycle. Energy-consuming characteristic of materials. Eco-attributes of materials Eco-selection of materials-case studies examples

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 15

  14. Material and indriustial design

    The requirements pyramid. Product character and personality

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 16

  15. Forces for change

    Market pull and science pull. Marked constraints. Product laiability

    based on M. F. Ashby, Materials Selection in Mechanical Design, fourth edition, ch. 17

Student workload (ECTS credits balance)
Student activity form Student workload
Summary student workload 128 h
Module ECTS credits 5 ECTS
Examination or Final test 2 h
Participation in project classes 14 h
Participation in seminar classes 28 h
Preparation for classes 15 h
Realization of independently performed tasks 45 h
Contact hours 10 h
Participation in auditorium classes 14 h
Additional information
Method of calculating the final grade:

Method of the final grade calculating
Final grade=0,49 classes, project and semminar grade+ 0,51exam grade
To pass a min. 60% points for each of the class and min. 60% points for the exam are required

Prerequisites and additional requirements:

Prerequisites and additional requirements
Prior completion of courses: mechanics, strength of materials, basic crystallography and introduction to materials science is required to participate in this course.
Computer skills is required (i.e., PowerPoint, Word and Excell from the Microsoft Office pack or the other equivalents, an internet search engine e.g., Google)

Recommended literature and teaching resources:

Recommended literature and teaching resources
1. Michael F. Ashby, Materials Selection in Mechanical Design, Fourth Edition, BH, 2011
2. Michael F. Ashby, David R. H. Jones, Engineering materials 1 and 2, Fourth edition BH, 2012
3. Internet resources

Scientific publications of module course instructors related to the topic of the module:

1.S. Dymek, M. Dollar, M. Wróbel, M. Blicharski “Microstructure and Mechanical Properties of the Ni-25Mo-8Cr Alloy Subjected to Long Term Exposure at 650oC”, Archives of Metallurgy, vol. 44 (1999) 279
2.S. Dymek, M. Dollar, M. Wróbel, “Environmentally Assisted Dynamic Embrittlement in a Long Range Ordered Ni-Mo-Cr Alloy”, Scripta Materialia, 43 (2000) 343
3.S. Dymek, A. Lorent, M. Wróbel, A. Dollar, “Mechanical Alloying and Microstructure of a Nb-20V-15Al Alloy”, Materials Characterization, 47 (2001) 375
4.I. Kalemba, S. Dymek, C. Hamilton, M. Wróbel, M. Blicharski, “Exfoliation corrosion behaviour of friction stir welded AA7136-T76 extrusions”, Kovové Materiály – Metallic Materials ; 47 (2009) 107
5.S. Nowak, T. Knych, M. Wróbel, M. Blicharski, A. Marszewska, „Korozyjne awarie rur ze stali austenitycznej 1H18N10T”, Rudy i Metale, vol. 43, no. 10 (1998) 514
6.S. Dymek, M. Dollar, M. Wróbel, “Synteza stopu Nb-18%Al metodą mechanicznego stopowania”, Inżynieria Materiałowa, nr 1 (108), rok XX (1999) 12
7.M. Wróbel, S. Nowak, M. Blicharski, “Stale ferrytyczne odporne na korozję”, Inżynieria Materiałowa, vol. 24, no3 (2003) 101
8.S. Nowak, K. Żaba, M. Wróbel, M. Kmiecik [et al.], “Wymagania i wady rur zgrzewanych, przeznaczonych na elementy układów wydechowych”, Rudy i Metale Nieżelazne ; 51 (2006) nr 11 s. 663
9.M. Wróbel, S. Dymek, “Wpływ długotrwałego wyżarzania na własności mechaniczne stopu Haynes 242”, Rudy i Metale Nieżelazne ; ISSN 0035-9696. 54 (2009) 409
10.K. Żaba, S. Nowak, M. Wróbel, Analiza przyczyn powstawania przebarwień na powierzchni elementów układów wydechowych wykonanych z aluminiowanych rur ze stali chromowej — Analysis of causes of defects occurrence in a form of a tarnish on surfaces of exhaust system elements made of aluminized steel tubes , Rudy i Metale Nieżelazne ; ISSN 0035-9696., 56( 2011) nr 4 s. 187–195
11.A. Uniwersał, M. Wróbel, S. Wroński, Jan Bonarski, Adam Tchórz, Bogusz Kania Porównanie wybranych metod badania porowatości odlewów ciśnieniowych ze stopu magnezu AZ9- Comparison of selected methods of the porosity testing in pressure die-castings of the AZ91 alloy, Hutnik Wiadomości Hutnicze, ISSN 1230-3534 80 nr 4, (2013), s. 235–241

New papers list: http://www.bpp.agh.edu.pl/

Additional information:

None